High-effective UVMILK® milk filter

Removes the milk from mechanical impurities, rises the milk grade,
saves money and reduces the production expenses.

Encreases the profit of the enterprise
  • Rise in price per one liter of milk due to the higher milk grade.
  • We produce High-effective milk filters in strict compliance.
  • Dairy plants can buy dirty raw product, filter it and receive a good quality final product.
  • Dealers buy cheap milk, filter it and resell it to dairy plants.
Improves the quality level of milk
  • Reduces up to 98% of mechanical impurities
  • Reduces the bacteria and acidity level.
  • Increases the heat-resistance and expires the shelf life.
  • Improves the color, smell and taste of the milk.
It is forbidden to use screw
connection in the food industry.
That is why we use
clamp connection.
The silicone sealers pressurize the filter
housing and prevents milk bleeding
There are three types
of connection: clamp,
DIN, SMS and hose.
The absence of square corners inside
the filter housing prevents
the accumulation
of dirt and bacteria.
The filter housing is made of Italian
stainless steel. Inside welded
seams are polished.
Filter body can be easily dismounted
within a minute
Economizes
  • No need in extra staff.
  • No expenses on repair and maintenance of the equipment.
  • No electricity consumption.
  • No losses of milk in comparison to centrifuges and sock filters.
Protects milking equipment
  • Prevents the milk stone growth.
  • Prevents the breakdowns of equipment such as milk meters, flowing coolers, milk cleansers, bactofuges and separator machines.
  • Extends the equipment service life.
TS
We produce High-effective milk filters UVMilk® in strict accordance to technic specifications TS 291-001-79260945-2005.
For our filtration system we obtained an invention patent #23117841 from 27th of December, 2005, that proves its uniqueness on the world market.
#ROSS RU
We have a certificate of conformity #ROSS RU dated 15 march 2015
Our quality management system is certified by international standard TUV Thuringen e.V.

The filter cartridge

Is made of multi-layered polypropylene that retains
dirt and bacteria and passes through molecules of milk

Removes the mechanical impurities up to
98%

Retains small impurities up to
5microns
in size
More than
120 layers
protects the milk from different contaminations
Retains:
  • mastitis materials
  • suspended materials and burnings
  • feculence
  • burnt sugar
Filtrates:
  • yogurts
  • condensed milk
  • boiled butter
  • nonconforming ice-cream
The viscosity of the milk products makes no difference due to the special structure of the filter cartridge.

What kind of filter is better?

We compare different types of milk filters
in order to set up their advantages
and disadvantages.

UVMILK®
Cotton sock filter
Sand filter
Separator
Bactofuge
Purification of mechanical impurities Up to 98% Up to 50% Up to 50% Up to 50% Up to 50%
Reduction of bacteria level yes yes no no yes
Filter mesh size 5 micron 50 micron 50 micron - -
Rise of milk grade yes no no no no
Rise in price for 1 liter of milk yes no no no no
Loss of fat no no 0.5 0.5 Up to 1%
Looses of milk no 2% no 3% 5%
Extra staff for maintenance no no yes yes yes
Extra staff for changing filters during the milking no yes no no no
Beneficial bacteria in the milk after filtration yes yes yes yes no
Filtering principle multilayer one-layered milk is passed through the sand centrifuge centrifuge with pausterization
Simply installed and used yes no no no no
Availaibility yes yes no no no

Respuestas a las preguntas

How can the UVMILK® Filter purify cold milk?

Cold milk is not very different from warm milk in its structure. During the filtration of cold milk a fat globule also preserves its plasticity, and the specific structure of the filtering element allows the fat to pass and captures the dirt. Thus, UVMILK® Filters purify cold milk just as they do warm milk removing up to 98% of mechanical impurities, lowering the quantity of somatic cells and bacterial numbers, as well as retaining coarse clinical mastitis products.

Where should UVMILK® Filters be installed?

The best solution would be to install a UVMILK® Filter on warm milk, i.e. before the cooling tank, because the earlier the milk is filtered, the more dirt the filter will retain before it has the time to dissolve, for the dirt, like sugar, can dissolve with time. But the filter can also be installed at any part of the process chain, including behind the cooling tank.

What is such price for the UVMILK® Sock Filter based on?

The UVMILK® Sock Filter cannot be compared to traditional cloth filters, because its main material is food-grade polypropylene. The filter has a multilayer structure which means that it retains not only 98% of mechanical impurities, but also mastitis products. One UVMILK® Sock Filter is enough for 1 milking operation, while, on average, it takes 3 to 4 sock filters.

How does the UVMILK® Filter affect the reduction of the somatic cell count in the milk? Reduction of bacterial numbers?

Reduction of bacterial numbers is achieved by the multilayer structure of the UVMILK® Filter which retains up to 98% of mechanical impurities starting from the size of 5 μm. And, as is known, a dirty medium favors bacterial growth, consequently, if there is no dirt, there will be no medium for bacterial growth. Reduction of the somatic cell count is achieved due to the fact that the filter retains the mastitis products.

How much do UVMILK® Filters cost?

UVMILK offers a large variety of filters. The price depends on the filter’s type and capacity. The price of UVMILK® Milk Filters starts at 30 rubles. The production cost of filtration of 1 liter of milk is just over 1 kopeck.

What is the clamp connection of the housing?

Using threaded connection in the dairy industry is prohibited worldwide as the slots of the thread accumulate dirt resulting in bacteria propagation. CLAMP connection is a clamping device that ensures convenient and quick assembly/disassembly of pipe joints (fittings, valves, pipes) which is important in food and pharmaceutical industries where frequent disassembly of the pipeline for cleaning and disinfection purposes is requisite.

When fully assembled, the clamp connection consists of three parts:
- two identical nozzles for welding
- binding clip
- gasket

Is the UVMILK® Filter likely to bring down the fat content?

UVMILK® Filters are specifically designed for milk purification so the fat content remains the same after the filtration. A decline in fat content occurs when water filters and fake filters are being used.

How can a UVMILK® Filter improve the grade?

UVMILK® Filters remove 98% of mechanical dirt from the milk, as well as retain clots of mastitis. Which means that the milk will be free from the environment for the bacteria to breed in which affects the bacterial numbers. And, as the mastitis products are retained, the somatic cell count will likewise go down. Milk tests before filtration and after filtration revealed a drop of 50% in terms of bacterial numbers and somatic cells.

Why should I replace a UVMILK® Filter after milking?

After the filtration a large amount of dirt is retained on the cartridge which accumulates bacteria that breed exponentially so if you keep the filter in the housing for the evening milking all the bacterial colonies will end up in the milk as the milk passes through the filter. As a result, your bacterial numbers will go above the norm.

Is there a risk that a UVMILK® Filter would be clogged immediately and the pump would burn?

UVMILK® Filters are manufactured in strict compliance with the manufacturing process, they go through a 3-stage quality control procedure that is why there are no risks in operation. Our engineers will select an appropriate filter for you and the system will work without failures.

Can you send the filters for trial without payment?

Yes, we can send the filtering elements to you for trial free of charge. To do the trial you would need a stainless steel housing.

Can one install a UVMILK® Filter to pump out milk from the cooler?

UVMILK® Filters should, preferably, be installed on warm milk lines, but if this is not an option you can mount the filter to pump out milk from the cooler. Ideally, to achieve the best possible result, UVMILK® Filters should be mounted before and behind the cooling tank as mechanical impurities might get into the milk from the tank.

They don’t pay us any extras for the grade, why should we filter the milk?

If you consistently get the high-grade milk, it means that the company is trying to develop and keeps its reputation at a high level. High-quality filtration of milk is one of the main parts of producing the high-grade milk consistently. By improving the grade your company can replace the milk processing plant with the one that values its suppliers and is willing to pay a good price for high-quality milk so that you will have good extra profit.

What is the difference between UVMILK® Filters and its analogs?

As the UVMILK® Filter is a patented invention, it has no analogous solutions; there are only low-quality fakes made of recycled polypropylene that does not filter the milk. The danger of such fakes is that they let the dirt through, capture the fat, their housing can swell, they have an unpleasant smell, the cartridge sizes vary. UVMILK® Filters are made of quality virgin polypropylene. They go through a 3-stage quality control process which eliminates any issues with cartridge wall thicknesses, along their length. A special structure of UVMILK® Filters helps them remove up to 98% of mechanical impurities from the milk, retain mastitis products thereby decreasing the somatic cell count down to 50%, reduce bacterial numbers, and retain mastitis products. This leads to the highest quality of UVMILK® filtration.

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